Palm fruit oil extraction machinery is mainly used for process equipment to extract oil from palm fruit. The whole production process includes cooking, pressing, filtering and refining of the fruit. According to the production scale and specific needs, palm fruit oil extraction machinery can be divided into the following types:
Fruit cooking equipment: The palm fruit is cooked to soften the pulp and kill bacteria. This step helps the subsequent oil extraction. Cooking equipment is usually treated with high-temperature steam to ensure that the pulp is completely softened.
Press: The press is the core equipment for palm fruit oil extraction. The oil in the palm fruit is squeezed out by mechanical pressure. There are mainly two types of screw presses and hydraulic presses. The former is suitable for large-scale continuous production, while the latter is suitable for small-batch high-quality production.
Separator: The mixture after pressing contains oil, water and pomace. The separator is used to separate the oil from other impurities to improve the purity of the oil. The separator usually uses centrifugal force or gravity separation technology to efficiently separate high-quality palm fruit oil.
Filtration and refining equipment: In order to remove residual impurities and improve the quality of oil, the filtration and refining equipment further processes the palm fruit oil. Refining equipment usually includes degumming, deacidification, decolorization and deodorization processes to produce palm fruit oil that meets food grade standards.
The advantages and characteristics of QIE palm fruit oil extraction machinery are mainly reflected in the following aspects:
1. Low energy consumption and environmental protection
Non-steam sterilization: Using non-steam sterilization technology consumes less energy than traditional methods, helping to save energy costs.
Dry sterilization: New technology introduces dry sterilization, which significantly reduces subsequent sewage production. No special sewage treatment equipment is required, further reducing environmental protection costs and operating costs.
2. Efficient utilization of biomass fuel
Biomass energy conversion: Make full use of the by-products in the palm fruit processing process, such as empty fruit bunches, palm kernel shells, etc., as biomass fuel, and convert them into hot air and steam after combustion to provide energy for the entire workshop equipment and achieve resource utilization. Recycle.
3. Product quality improvement
Improved oil quality: Palm crude oil squeezed by the new process has a more fragrant taste and better color, which enhances the market competitiveness of the product.
4. Small footprint and flexibility
Compact equipment: Compared with traditional palm processing technology, new technology equipment has a smaller footprint, especially in the sterilization and sewage treatment sections, which helps reduce the company's land use costs.
Suitable for small and medium-sized oil mills: The new process is mainly suitable for small and medium-sized palm oil mills. The output is flexible and the production scale can be adjusted according to market demand.
5. Automation and intelligence
High system integration: Although the specific level of automation and intelligence may vary depending on the equipment model and configuration, modern palm fruit oil extraction machinery generally has a high degree of automation, which can reduce manual operations and improve production efficiency and stability.
6. Significant comprehensive economic benefits
Cost reduction and revenue increase: By reducing energy consumption, reducing sewage treatment costs, improving product quality and output flexibility, QIE palm fruit oil extraction machinery can significantly improve the comprehensive economic benefits of the enterprise.
In summary, QIE palm fruit oil extraction machinery has significant advantages in the palm oil processing industry due to its low energy consumption, environmental protection, efficient use of biomass fuel, improved product quality, small footprint, and automation and intelligence. . These advantages not only help enterprises reduce production costs and improve market competitiveness, but also help promote the sustainable development of the industry.
Palm oil extraction machinery is suitable for different scales from small workshops to large-scale industrial production. Depending on the production scale and product requirements, enterprises can choose suitable machinery and equipment to optimize production efficiency and product quality.
Small workshops: For small-scale production, small presses and separation equipment are usually selected. This type of machinery and equipment is easy to operate, occupies a small area, and is suitable for producing palm oil for local market demand.
Medium-sized enterprises: Medium-sized enterprises often require medium-sized production equipment, such as medium-sized screw presses and fully automatic separation equipment. These equipment can meet product quality requirements while ensuring appropriate output, and are suitable for supplying palm oil to regional markets or specific industries.
Large-scale industrial production: Large palm oil production companies require efficient fully automatic production lines, including large presses, refining equipment, etc., to achieve large-scale continuous production. This type of equipment is suitable for supplying bulk food producers or international markets, ensuring stable high output and high quality.