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Solving the problem of efficient oil processing - a comprehensive analysis of QI'E Group's palm oil extraction production line
2024-09-13
Qi'e Grain and Oil Machinery Co., Ltd.
Case study
QI'E Group's 50-80 tons/day palm oil extraction production line provides efficient and reliable oil processing solutions for global customers through high automation and energy-saving design.
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Analysis of current problems faced by the oil processing industry

In the global oil processing industry, especially in the production and processing of palm oil, companies face many challenges. First, the process is complex and there are many manual operations, resulting in low production efficiency; second, the problem of high energy consumption keeps production costs high. In addition, frequent equipment losses and product quality problems caused by substandard equipment materials have gradually become an important factor affecting the competitiveness of enterprises.

Complex process and efficiency problems

Most traditional oil processing equipment has a low degree of automation and requires a lot of manual operation. It is not only prone to errors, but also affects production efficiency and product consistency.

High energy consumption and cost pressure

In the context of rising energy prices, energy consumption of equipment has become a major burden for enterprises. The design of traditional equipment is complex, the old technology cannot achieve energy-saving effects, and cannot effectively control production costs.

Equipment material and product quality issues

Due to material problems, many grease processing equipment on the market can easily cause rapid aging and damage of the equipment, ultimately affecting product quality and safety.

QI'E Group’s solution – 50-80 tons/day palm oil leaching production line

In response to the above problems, China's leading machinery and equipment manufacturer QI'E Group has launched a 50-80 tons/day palm oil leaching production line, which is specially used for efficient oil processing of palm fruits and palm kernels.

High degree of automation, improve production efficiency

QI'E Group's palm oil leaching production line adopts an advanced PLC control system to achieve fully automatic operation. This not only greatly reduces reliance on manpower, but also improves the efficiency of the production process and product consistency. The automation system can monitor and adjust in real time to ensure the continuity and stability of production.

Energy-saving design of core components of equipment to reduce production costs

The core components of the production line, such as motors, pressure vessels, pumps, etc., adopt energy-saving designs, which not only reduces energy consumption, but also significantly reduces production costs. The energy-saving and efficient design achieves a win-win situation between economy and environmental protection.

High-quality materials ensure equipment durability and product safety

The production line is made of 304 stainless steel and complies with ISO9001:2000 quality management system certification to ensure the durability of the equipment and the safety of the product. High-quality materials reduce equipment wear and maintenance costs and increase service life.

Adaptability of customized services to the global market

QI'E Group provides customers with customized services. Users can customize personalized solutions such as LOGO, packaging, graphics and text solutions according to their own needs. This flexibility makes the equipment suitable for oil mills of all sizes, from small processing plants to large oil refineries. At the same time, QI'E Group's equipment has been sold to many countries around the world, adapting to the diverse needs of the international market, and enjoys a good reputation especially in Asia, Africa and South America.

Data support - analysis of successful cases

In practical applications, QI'E Group’s 50-80 tons/day palm oil leaching production line has successfully solved problems such as low production efficiency, high energy consumption, and fragile equipment for many large oil pressing plants around the world. The following is one of the typical cases: [Case Data Chart Analysis] | Project | Before use | After use | | --------------------- | -------- | --------------- | | Daily processing capacity (tons) | 50 | 80 | | Average daily energy consumption (kWh) | 5000 | 3500 | | Equipment loss rate (annual) | 10% | 3% | | Labor cost (proportion) | 30% | 10% | It can be seen from the data in the table that after using QI'E Group equipment, the customer's daily processing volume increased by 60%, energy consumption was reduced by 30%, equipment loss rate was reduced by 70%, and labor costs were reduced by 2/3, significantly improving production efficiency. and economic benefits.

Technical support and after-sales service

QI'E Group not only provides advanced equipment, but also has a professional technical team to provide customers with reliable technical support and installation services. Ensure that equipment runs smoothly from installation, debugging to normal operation, and consistently provide customers with high-quality service experience.

Taken together, QI'E Group’s 50-80 tons/day palm oil leaching production line has solved many problems in the current oil processing industry with its high automation, energy-saving design and high-quality materials, making it an ideal choice for global customers. Through continuous innovation and technological improvement, QI'E Group is committed to providing better and more efficient production solutions to global oil processing companies.

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